Textile fibres have certainly provided an essential element in contemporary society and physical formation pointing out human comfort. Human is a companion of fashion. Textile Manufacturing process is beginning towards the production of any garment or Textile Products. The aspirations for quality garment and apparel gave rise to development of textile fibres and textile production units. The textile companies meet the requirements of human in terms of attire and this attire is brought into the market after a specific procedure. Textile manufacturing is an extensive and immense industry having a complex procedure. It undergoes range of stages as converting fibre into yarn, yarn into fabric and so on ending up with clothing as a concluding product.
EXPLAINATION OF THE 4 STAGES IN TEXTILE MANUFACTURING PROCESS
Currently, textile production units include significant quality of textile process for manufacturing that adds value in fiber. The cloth production is not an output of few stages but it do undergoes from various steps. The process describing the stages of manufacturing procedure is listed below:
- STEP1: Spinning
- STEP 2: Weaving
- STEP 3: Dyeing + Printing + Finishing
- STEP 4: Garments Manufacturing
The description of all stages of Textile manufacturing process are provided below:
Spinning is a procedure of producing/converting fiber materials in yarns. On an initial stage it goes through the blowroom where the size of cotton becomes smaller by the help of machinery followed by carding. After carding, the process is continued by drawing which includes attenuating in spinning mills. The silver produced by drawing is then processed for combining where consistent size of cloth is attained. It is then stepped further for roving for purpose to prepare input package. This roving is attenuated by rollers and then spun around the rotating spindle.
Weaving is second level after spinning. Here, the yarn from spinning section is sent further for doubling and twisting. It is than processed for shifting of yarn in convenient form of package containing sufficient yarn length. At the stage of creeling the exhausted packages are replaced with the new ones which is followed by wraping. The wrap yarn is provided a protective coating to lessen the breakage of yarn which is called as sizing. It is considered as an important segment. This yarn is then processed for winding on weavers beam supported by the final step of weaving.
Dyeing as well as printing of fabrics are usually carried before the application of other finishes to the product in dyeing mills. It provides colour to fabric and also improves the appearance of it. The product is then converted from woven to knitted cloth known as finishing. Finishing is specifically carried after dyeing or printing to give a specific look.
Garment manufacturing is the end procedure converting semi-finished cloth into finished cloth. There are various steps completed by garment manufacturing companies for the production of cloth. These processes include- Designing, Sampling, Costing, Maker Making Cutting, Sewing Washing, Finishing, Packing, Final Inspection, Dispatch and much more.
The above description could provide you a brief idea about the textile process in industries. Apparel/cloth is not an outcome generated in simple steps instead it includes lengthy mechanical procedures. Decades ago, the traditional method of producing cloth was used which is now been replaced by automated textile machinery in specific mills like spinning mills, Ginning Mills, Dyeing Mills, Processing Units and more.